Superb behaviour in aluminium complex grease

To support grease manufacturers eager to diversify and move away from thickeners based on lithium hydroxide, Nynas’ grease specialists studied the behaviour of NYNAS® T 600 in aluminium complex grease and found it to be an excellent choice.

Mehdi Fathi-Najafi

Senior Technical Advisor and Chief Specialist, Nynas 

“As pressures grow on the availability and price of lithium hydroxide, an increasing number of grease manufacturers are looking for alternative thickener systems, for example by using aluminium-based soap,” says Nynas’ grease specialist and Senior Technical Advisor Mehdi Fathi-Najafi.

Aluminium complex grease is a smooth gel with a slightly stringy texture. Preferably, it should be produced using high-viscosity oil, providing two important characteristics – good water resistance and good rust protection.

“However, this type of grease also needs some additives in order to improve certain behaviours, mainly relating to shear stability, low-temperature pumpability, and compatibility with other soap-based greases such as lithium and lithium complex greases,” explains Mehdi Fathi-Najafi.

In order to find the best possible balance between these strengths and weaknesses, Nynas in cooperation with MOL Lub Ltd. conducted a study comparing the behaviour and suitability of NYNAS® T 600 and Bright stock (BS) in aluminium complex greases.

“We found that NYNAS® T 600 offers an excellent choice for this type of formulation. A better thickening effect as well as improved low-temperature flowability and resistance to water were among the benefits we were able to demonstrate,” says Mehdi Fathi-Najafi.

In the comparative study, four different greases were produced based on different base oils, see table. The consistency of the greases revealed that when NYNAS® T 600 was used, the thickening effect improved significantly.

Excessive oil separation is one typical weakness of aluminium complex greases. Grease B and Grease C (based on NYNAS® T 600) showed a significantly lower degree of oil separation compared with the other greases. The lower oil separation can to some extent be attributed to the higher consistency. Despite their higher consistency, the greases based on NYNAS® T 600 also displayed impressive flow pressures at -20° C.

Aluminium complex greases generally show good resistance to water. Hence, all greases performed very well in the static water spray-off test. However, in the dynamic water wash out test, the greases based on NYNAS® T 600 (B and C) showed a more than 65 per cent better result.

Aluminium alternative

  • The current increase in lithium-based applications, especially within the battery industry, raises concerns for grease manufacturers regarding the price volatility of lithium hydroxide. The industry is vulnerable as more than 70 percent of its global production is still based on lithium hydroxide thickener systems.
  • Diversification into greases with alternative thickeners is increasingly seen as a way of mitigating the risk, and aluminium offers one such alternative.

Further reading

Less can be more

Using naphthenic oil of high viscosity and novel nanoparticles, Nynas’ specialists make leaner high-performance lithium complex grease formulated with fewer components, potentially enabling lower manufacturing costs.

Additive advantage - nano particles in grease

NYNAS® T 600 enables grease formulators to save up to 50% of the lithium soap content. But the benefits offered by Nynas’ latest base oil don’t end there.

Exploring ionic liquids for greener grease

When Ashlie Martini and her team of researchers at University of California Merced (UCM) applied for a NLGI grant to explore the use of ionic liquids in grease, Nynas’ grease specialist Mehdi Fathi-Najafi was assigned as their liaison.

THERE IS MORE TO US THAN THIS

We are delighted you are interested in our products. If you have any questions about our products and services, get in touch with your local Nynas contact. Besides top quality oils, we offer a wide range of services, including rapid delivery worldwide, training, seminars and much more. All you have to do is ask.

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Emil Cuculayef

Emil Cuculayef

Sales Executive

 Banu Kibar

Banu Kibar

Customer Service Coordinator

David Barnett

David Barnett

General Manager

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

 Sameen Kadli

Sameen Kadli

Sales Manager

Shoeb Ahmed

Shoeb Ahmed

Customer Service Coordinator

 Sibala Libish Kumar

Sibala Libish Kumar

Global Customer Service Specialist & Project lead

 Marcela Tocelis

Marcela Tocelis

Sales Manager / Acting General Manager

 Martin Vergara

Martin Vergara

Customer Service Executive

 Juan Pablo Pace

Juan Pablo Pace

Customer Service Coordinator

 Marcela Tocelis

Marcela Tocelis

Sales Manager / Acting General Manager

 Marcela Tocelis

Marcela Tocelis

Sales Manager / Acting General Manager

 Martin Vergara

Martin Vergara

Customer Service Executive

 Juan Pablo Pace

Juan Pablo Pace

Customer Service Coordinator

Lawrence Teo

Lawrence Teo

Area Sales Manager

 Georgina Ng

Georgina Ng

Customer Service Executive

Alistair Meyer

Alistair Meyer

Regional Director

David Barnett

David Barnett

General Manager

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

David Barnett

David Barnett

General Manager

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator