Turkish Delight – a success story

A joint project between Nynas and Petrofer Turkey has delivered a high-performance lubricating grease with some outstanding features. The naphthenic base oil NYNAS® T 600 and Nynas grease expertise played essential roles.

Mehdi Fathi-Najafi

Senior Technical Advisor and Chief Specialist, Nynas 

“A short background to this work is that Nynas has assisted Petrofer in the development of a series of products aimed at heavy load applications, starting with one for a steel mill,” explains Mehdi Fathi-Najafi, Nynas’ Chief Specialist, who has helped lead the development process.

The first round of this development has resulted in the full-scale production of a high-performance grease produced by Petrofer Turkey which is now performing smoothly in various applications at a steel mill plant.

“One of the main reasons for the significantly improved performance of this new grease compared with the benchmarked product is the use of NYNAS® T 600 in the formulation. NYNAS® T 600 is a highly viscous, wax-free naphthenic oil with an excellent degree of solvency,” says Mehdi Fathi-Najafi.

Some of the characteristics offered by the new product (Petrogrease DORADA 173 EP 1½ H) include excellent low-temperature pumpability, anti-wear, and extreme-pressure properties.

“This newly developed grease has now been performing exceptionally well at a steel mill plant, and our ambition is to extend the use of this concept to other demanding applications,” comments Verda Azbazdar, Business Development Manager at Petrofer in Turkey.

In addition, the frequent and delighted comments emanating from Petrofer’s customer, the large steel plant, are an excellent testimony to the great performance of the new product.

“The secret behind the success of this development project is the dedication and trust between the people involved, both at Nynas and Petrofer, and I believe this will be of lasting benefit to the business relationship between our two companies,” emphasises Mehdi Fathi-Najafi.

Putting it to the test

  • To verify the benefits of the new lubricating grease, Petrofer has used it in demanding applications at the steel mill.
  • First, it was tested on bearings in the longest hot rolling line in order to evaluate the pumpability of the grease, especially during the winter. In this application, the grease pumping line is around 300 metres. Hence, during the cold season, good pumpability is the most critical characteristic of the grease used.
  • The rheological behaviour of the new grease, at sub-zero temperatures, has also been benchmarked against an alternative commercial product. Figure 1 shows how the complex modulus is increased when the applied temperature is reduced. In the case of the reference grease, the sudden change of the slope at about -6°C, indicates wax precipitation of the oil used for its preparation, putting a higher demand on the flowability of the grease at lower temperature. In the case of Petrogrease DORADA 173 EP 1½ H, the increase of the complex modulus is smooth and predictable, at least down to -25°C. This positive behaviour of the newly developed grease could then be verified by using flow pressure measurements according to DIN 51805; e.g. at -20°C the required pressure for the competitive grease was 1070 mbar while for the new grease only 450 mbar!
  • Second, the new grease was also used for the bearings of the finishing mill’s fastest roller in order to evaluate the behaviour of the grease at high speed. Even here, the product was shown to perform smoothly.

Further reading

Revealing the role of sulfur

As sulfur holds the key to antioxidant behaviour in base oils, model studies help Nynas researchers realise how to improve the oxidation stability of the company’s lubricant base oils through the addition of sulfur-containing secondary antioxidants.

How base oil selection determines metalworking fluid emulsion stability

Metalworking fluids (MWF) are used to aid the process of metal machining, mainly by providing lubrication of the workpiece and tool, by providing cooling and corrosion protection.

Stable solutions

Metalworking fluids need to be based on oil with good solubility for additives. Tested under extreme conditions, naphthenic oil proves an excellent replacement for Group I oil.

THERE IS MORE TO US THAN THIS

We are delighted you are interested in our products. If you have any questions about our products and services, get in touch with your local Nynas contact. Besides top quality oils, we offer a wide range of services, including rapid delivery worldwide, training, seminars and much more. All you have to do is ask.

 Paul Bester

Paul Bester

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APAC Regional Director

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Lawrence Teo

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Area Sales Manager Malaysia, Sri Lanka and Bangladesh

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APAC Regional Director

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Lawrence Teo

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Area Sales Manager Malaysia, Sri Lanka and Bangladesh

 Georgina Ng

Georgina Ng

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Jaap Schoneveld

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Samantha Moodley

Customer Service Executive

Lee Anne Williams

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Customer Service Coordinator

 Paul Bester

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Channel Manager CEETMEIA

David Barnett

David Barnett

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 Melissa Hill

Melissa Hill

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 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

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Abigail Waller

General Manager / Sales Manager

Farhana Mitha

Farhana Mitha

Sales Executive

 Henrik Marits

Henrik Marits

Sales Manager

Viktor Risendal

Sales Executive Nordic

Margita Thorén

Customer Service Coordinator

 Paul Bester

Paul Bester

Channel Manager CEETMEIA

 Sameen Kadli

Sameen Kadli

Customer Service Executive

 Sibala Libish Kumar

Sibala Libish Kumar

Customer Service Executive

 Paul Bester

Paul Bester

Channel Manager CEETMEIA

 Sameen Kadli

Sameen Kadli

Customer Service Executive

 Sibala Libish Kumar

Sibala Libish Kumar

Customer Service Executive

 Marcela Tocelis

Marcela Tocelis

Sales Manager / Acting General Manager

 Lina Maria Zuluaga

Lina Maria Zuluaga

Sales Executive

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Martin Vergara

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 Jose Luis Maceda

Jose Luis Maceda

Customer Service Coordinator

 Gloria Villaverde Parrado

Gloria Villaverde Parrado

Customer Service Executive

Maria Jose Municio

Maria Jose Municio

Sales Executive

Maria Jose Municio

Maria Jose Municio

Sales Executive

 Marcela Tocelis

Marcela Tocelis

Sales Manager / Acting General Manager

 Lina Maria Zuluaga

Lina Maria Zuluaga

Sales Executive

 Martin Vergara

Martin Vergara

Customer Service Executive

 Juan Pablo Pace

Juan Pablo Pace

Customer Service Coordinator

 Paul Bester

Paul Bester

Channel Manager CEETMEIA

 Sameen Kadli

Sameen Kadli

Customer Service Executive

 Sibala Libish Kumar

Sibala Libish Kumar

Customer Service Executive

 Ovidiu Nan

Ovidiu Nan

General Manager

 Elisabeth Treiber

Elisabeth Treiber

Customer Service Executive

Sabine Langmuller

Sabine Langmuller

Customer Service Coordinator

David Barnett

David Barnett

Sales Manager

 Melissa Hill

Melissa Hill

Sales Representative

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

David Barnett

David Barnett

Sales Manager

 Melissa Hill

Melissa Hill

Sales Representative

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

 Paul Bester

Paul Bester

Channel Manager CEETMEIA

 Sameen Kadli

Sameen Kadli

Customer Service Executive

 Sibala Libish Kumar

Sibala Libish Kumar

Customer Service Executive

 Abigail Waller

Abigail Waller

General Manager / Sales Manager

Farhana Mitha

Farhana Mitha

Sales Executive

David Barnett

David Barnett

Sales Manager

 Melissa Hill

Melissa Hill

Sales Representative

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

Marco Roncelli

Marco Roncelli

Sales Executive

 Ilenia Bellotti

Ilenia Bellotti

Customer Service Executive

Daniele Frustagli

General Manager

David Barnett

David Barnett

Sales Manager

 Melissa Hill

Melissa Hill

Sales Representative

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

David Barnett

David Barnett

Sales Manager

 Melissa Hill

Melissa Hill

Sales Representative

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

 Jason Wong

Jason Wong

APAC Regional Director

 Rio Nasution

Rio Nasution

General Manager / Sales Manager

Lawrence Teo

Lawrence Teo

Area Sales Manager Malaysia, Sri Lanka and Bangladesh

 Georgina Ng

Georgina Ng

Customer Service Executive

 Dawn Tay

Dawn Tay

Customer Service Executive

 Ovidiu Nan

Ovidiu Nan

General Manager

 Elisabeth Treiber

Elisabeth Treiber

Customer Service Executive

Sabine Langmuller

Sabine Langmuller

Customer Service Coordinator

 Ovidiu Nan

Ovidiu Nan

General Manager

 Elisabeth Treiber

Elisabeth Treiber

Customer Service Executive

Sabine Langmuller

Sabine Langmuller

Customer Service Coordinator

David Barnett

David Barnett

Sales Manager

 Melissa Hill

Melissa Hill

Sales Representative

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

David Barnett

David Barnett

Sales Manager

 Melissa Hill

Melissa Hill

Sales Representative

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

 Jason Wong

Jason Wong

APAC Regional Director

 Rio Nasution

Rio Nasution

General Manager / Sales Manager

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