Works well for metalworking

Results from a comprehensive Nynas study into the chemistry of semi-synthetic metalworking emulsions point formulators in the right direction when selecting components for metalworking fluids.

Thomas Norrby

Senior Specialist, Lubricants, Nynas, is also an Affiliate Professor in the Department of Machine Design at the Royal Institute of Technology (KTH) in Stockholm.

With extensive experience of the lubricants industry, he left Statoil Lubricants where he was R&D Manager to join Nynas in November 2014.

“The method we used for creating stable semi-synthetic emulsions for this study shows how this can be done successfully. Essentially, what we have produced is a recipe book for translucent semi-synthetic metalworking emulsions,” says Thomas Norrby, professor and Senior Lubricants Specialist at Nynas.

Investigating the stabilising role of Nynas naphthenic base oils in semi-synthetic emulsions, Thomas Norrby and his research colleagues in the Nynas technical support team used three different base oils and three different emulsifier packages to make nine different semi-synthetic emulsion concentrates. Diluting each of these with both hard and soft water, the researchers ended up with 18 samples in total.

“Several of the formulations had droplets measuring less than 0.1 μ, indicating that we had ended up with both “micro” and “nano” emulsions.”

Using two different methods and three different instruments, the researchers were able to study both the stability of the semi-synthetic emulsions as well as their relative sensitivity to water hardness. This enabled them to compare the performance of the different oils.

“Formulations made with NYNAS® T 22 base oil were particularly successful in terms of stability. Both the concentrate and the final emulsion are highly translucent. This offers a major benefit in that an almost clear metalworking fluid enables users to see the surface of the metal pieces they are working on,” says Thomas Norrby.

The results show how different chemistries for semi-synthetic metalworking emulsions can be used to optimise formulations for different regions and markets.

The emulsifiers used to produce the emulsion concentrates were based on formulations from Sasol Performance Chemicals. The researchers also collaborated with the specialty chemical company Clariant.

Semi-synthetic success

  • Water-based metalworking fluids (MWFs) are generally sold as concentrates that are diluted with water by end-users. Three alternative types of concentrates are used. One type is based on conventional soluble oils, which is a mixture of oil and additives. Another one, the so called synthetic type, consists of water and additives in proportion 2:1.
  • The third type of concentrates is semi-synthetic emulsions, made up of roughly equal parts of oil, water and additives. Semi-synthetic emulsions are increasingly popular as they have proved to be very stable over longer times, especially when dilution and top-up are made with demineralised (Demin) or Reverse Osmosis (RO) water, which significantly slows down the build-up of water hardness in the coolant system.

Further reading

Additive advantage - nano particles in grease

NYNAS® T 600 enables grease formulators to save up to 50% of the lithium soap content. But the benefits offered by Nynas’ latest base oil don’t end there.

Turkish Delight – a success story

A joint project between Nynas and Petrofer Turkey has delivered a high-performance lubricating grease with some outstanding features. The naphthenic base oil NYNAS® T 600 and Nynas grease expertise played essential roles.

Matching polarity essential in bentonite grease

Naphthenic base oils work perfectly well in bentonite grease as long as producers make sure that they match the polarity of the oil to that of the bentonite. René Abrahams offers some advice to grease formulators.

Nynas webinar

Metalworking Fluid Based on Naphthenic Oils: Straight Cut or Blend? (On demand) 

Join Prof. Thomas Norrby to find out how the properties of Soluble and Semi-Synthetic MWF emulsions are influenced by the properties of the Naphthenic base oils employed. You will learn how different base oils can yield emulsions with very similar properties under a wide variety of chemistries and conditions. (As is published at STLE 2021).

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Martin Vergara

Customer Service Executive

 Juan Pablo Pace

Juan Pablo Pace

Customer Service Coordinator

 Paul Bester

Paul Bester

Channel Manager CEETMEIA

 Sameen Kadli

Sameen Kadli

Customer Service Executive

 Sibala Libish Kumar

Sibala Libish Kumar

Customer Service Executive

 Ovidiu Nan

Ovidiu Nan

General Manager

Sabine Langmuller

Sabine Langmuller

Customer Service Coordinator

David Barnett

David Barnett

Sales Manager

 Melissa Hill

Melissa Hill

Sales Representative

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

David Barnett

David Barnett

Sales Manager

 Melissa Hill

Melissa Hill

Sales Representative

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

 Paul Bester

Paul Bester

Channel Manager CEETMEIA

 Sameen Kadli

Sameen Kadli

Customer Service Executive

 Sibala Libish Kumar

Sibala Libish Kumar

Customer Service Executive

 Abigail Waller

Abigail Waller

General Manager / Sales Manager

Farhana Mitha

Farhana Mitha

Sales Executive

David Barnett

David Barnett

Sales Manager

 Melissa Hill

Melissa Hill

Sales Representative

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

Marco Roncelli

Marco Roncelli

Sales Executive

 Ilenia Bellotti

Ilenia Bellotti

Customer Service Executive

Daniele Frustagli

General Manager

David Barnett

David Barnett

Sales Manager

 Melissa Hill

Melissa Hill

Sales Representative

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

David Barnett

David Barnett

Sales Manager

 Melissa Hill

Melissa Hill

Sales Representative

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

 Jason Wong

Jason Wong

APAC Regional Director

 Rio Nasution

Rio Nasution

General Manager / Sales Manager

Lawrence Teo

Lawrence Teo

Area Sales Manager Malaysia, Sri Lanka and Bangladesh

 Georgina Ng

Georgina Ng

Customer Service Executive

 Dawn Tay

Dawn Tay

Customer Service Executive

 Ovidiu Nan

Ovidiu Nan

General Manager

Sabine Langmuller

Sabine Langmuller

Customer Service Coordinator

 Ovidiu Nan

Ovidiu Nan

General Manager

Sabine Langmuller

Sabine Langmuller

Customer Service Coordinator

David Barnett

David Barnett

Sales Manager

 Melissa Hill

Melissa Hill

Sales Representative

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

David Barnett

David Barnett

Sales Manager

 Melissa Hill

Melissa Hill

Sales Representative

 Samantha Moodley

Samantha Moodley

Customer Service Executive

Lee Anne Williams

Lee Anne Williams

Customer Service Coordinator

 Jason Wong

Jason Wong

APAC Regional Director

 Rio Nasution

Rio Nasution

General Manager / Sales Manager

Lawrence Teo

Lawrence Teo

Area Sales Manager Malaysia, Sri Lanka and Bangladesh

 Georgina Ng

Georgina Ng

Customer Service Executive

 Dawn Tay

Dawn Tay

Customer Service Executive

 Myriam Picado

Myriam Picado

General Manager / Sales Manager

 Juan Jiménez

Juan Jiménez

Sales Executive

 Jose Luis Maceda

Jose Luis Maceda

Customer Service Coordinator

 Gloria Villaverde Parrado

Gloria Villaverde Parrado

Customer Service Executive

Maria Jose Municio

Maria Jose Municio

Sales Executive

Maria Jose Municio

Maria Jose Municio

Sales Executive